X502 Rotary Position Sensor

Description

The Positek X502 small angle rotary position sensor is ATEX and IECEx approved for use in potentially explosive gas/vapour atmospheres. It is designed for industrial and scientific feedback applications, like the X500 large angle rotary sensor but with better resolution at smaller angles of deflection, and is ideal for OEMs seeking good sensor performance for arduous applications in hazardous areas.

The X502 small angle rotary position sensor, like all Positek® sensors, provides a linear output proportional with angle of rotation. Each unit is supplied with the output calibrated to the angle required by the customer, between 5 and 15 degrees and with full EMC protection built in.

There is a machined registration mark to identify the calibrated mid point.

Overall performance, repeatability and stability are outstanding over a wide temperature range. The X502 has long service life and environmental resistance with a rugged stainless steel body and shaft, the flange and servo mounts are anodised aluminium. The flange or servo mounting options make the sensor easy to install. Environmental sealing is to IP65 or IP67 depending on selected cable or connector options.

Positek intrinsically safe sensors are designed to be used with a galvanically isolated amplifier. Approved galvanic isolation amplifiers (X005) are available from Positek; there is a choice of 0.5-9.5V or 4-20mA transmission outputs.

The sensor can be installed with a cable length up to 1km between the sensor and the amplifier.

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Positek offers a range of options for its standard sensors. Each sensor is manufactured to suit each customer's preferences. If your requirement is outside the options given below, Positek can modify/ redesign a sensor to suit your specific requirement. Standard options are available as below:

Measurement Range

Factory set to any length from ±2.5° to ±7.5° in increments of 1°. For example, if your application requires 10° measurement, then Positek will manufacture the sensor specifically for this angular range. The sensor will measure 10° however will still rotate through 360°

Connector/Cable Options

Option	Option Code
Connector - Hirschmann GD series Axial, IP65	J
Connector - Axial, IP67, M12, 4 pin - without trim adjustment	J+Z600
Connector - Axial, IP67, M12, 4 pin - with trim adjustment	J+Z601
Cable with axial gland, IP67	L (3 core cable) LQ (5 core cable)
Cable with axial short gland, IP67	M (3 core cable) MQ (5 core cable)
Cable length - The standard length of cable supplied with a Positek position sensor is 50cm although you can specify any length you require up to a maximum of 15,000cm	Specified in cm after the L/LQ or M/MQ e.g. L200 for 200cm cable from axial cable gland

Mounting Options

Option	Option Code
Flanged housing	Blank
Servo Mount	P

Intrinsic Safety

ATEX/IECEx approval

The sensor is ATEX/IECEx approved to:
Ex II 1G
Ex ia IIC T4 GA (Ta = -40°C to +80°C).
This designates the sensor as belonging to; Group II: suitable for all areas except mining, Category 1 G: can be used in areas with continuous, long or frequent periods of exposure to hazardous gas (Zone 0). Protection class ia, denotes intrinsically safe for all zones. Apparatus group IIC: suitable for IIA to IIC explosive gas. Temperature class T4: maximum sensor surface temperature under fault conditions 135°C. Ambient temperature range extended to -40°C to 80°C.
Approval only applies to the specified ambient temperature range and atmospheric conditions in the range 0.80 to 1.10 Bar, oxygen <=21%.

Galvanic Isolation Amplifier

Intrinsically safe sensors must be used with a galvanically isolated amplifier with safety parameters not exceeding:- Ui: 11.4V, Ii: 0.2A, Pi: 0.51W. Sensor can be installed with a cable length up to 1000m maximum from the amplifier, cable capacitance and inductance can be up to:- Capacitance: 200 nF max, Inductance: 810 µH max.

Approved amplifiers are available from Positek; there is a choice of 0.5-9.5V or 4-20mA transmission outputs.

Dimensions

Body Diameter	35mm
Body Length (to seal face)	44mm
Shaft	15mm,OD 6mm
Measurement Range	Any angle from ±2.5° to ±7.5°
Independent Linearity	<±0.25% FSO at 20°C
Temperature Coefficient	<±0.01%/°C Gain & <±0.01%FS/°C Offset
Resolution	Infinite
Noise	<0.02% FSO
Shaft Torque	<20mNm static
Frequency Response	>10KHz (-3dB)

Temperature Limits

Operating	-40 to +80°C
Storage	-40 to +125°C

Other

EMC Susceptibility	EN 61000-6-2
EMC Radiated	EN 61000-6-3
Vibration	IEC 68-2-6: 10g
Shock	IEC 68-2-29: 40g
MTBF	350,000 hrs 40°C Gf
Sealing	IP65 (connector) / IP67 (cable)
Electrical Connections	Screened cable or integral connector

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X502 Rotary Position Sensor

X500 Rotary Position Sensor

X505 Rotary Position Sensor